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Fabric Design · Lecture 24

Fabric Analysis – Guidelines

How to take a sample apart: finding the face, the warp direction and the repeat before counting threads.
Face sideWarp directionRepeat

Which side is the face?

The face is usually the side with more lustre and a clearer, better-defined weave; printed or finished fabrics show the finish on the face; warp-faced weaves (satin, twill drills) show the warp floats on the face.

Which way is the warp?

Selvedge
If a selvedge is present the warp runs parallel to it.
Size and feel
Warp yarns are sized, so they feel harsher and stiffer and are harder to unravel; weft is softer.
Design direction
Stripes, cords and the prominent twill line usually run warp-way; the sett is normally higher in the warp.
Crimp
The set with more crimp (wavier when pulled out) is usually the warp in dense fabrics — though in weft-faced cloths it can be the reverse.
Folded yarns
If one set is two-fold and the other single, the folded yarn is almost always the warp.
Yarn quality
Warp yarns are generally finer, stronger and more uniform.

Then analyse

  1. Count ends and picks per inch (or cm) in several places and average.
  2. Unravel a few picks and ends; note the interlacing of each end over the picks on point paper until the pattern repeats.
  3. Measure crimp: straightened length ÷ cloth length − 1 (Lecture 25).
  4. Weigh a known area and determine the counts (Lecture 12); confirm with the weight formula (Lecture 2).
  5. Record the weave, draft, peg plan and denting so the fabric can be reproduced.

Original lecture material

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